ADDITIVE MANUFACTURING FOR AEROSPACE INDUSTRY

Certifiable Lightweighting & High-Performance: Omni3D’s Large-Format, Open-Material Systems Enable the Production of Robust Aerospace Components Meeting Stringent Standards with Materials like PEI & PEEK.
Elevate Aerospace Manufacturing with High-Performance 3D Printing
From lightweight structural components to complex tooling and on-demand spare parts, Omni3D’s large-format, heated chamber 3D printers deliver the reliability and precision required for critical aerospace applications. Our open material platform supports a wide range of aerospace-grade materials, enabling you to optimize designs and streamline production.
Partner to leading companies

Airbus, a global leader in aerospace, leverages Omni3D’s large-format 3D printing to accelerate the production of tooling and fixtures for aircraft manufacturing.

Collins Aerospace, a key supplier of aerospace and defense technologies, utilizes Omni3D’s open material platform to manufacture high-precision jigs.

Leonardo Helicopters, a major player in the rotorcraft industry, relies on Omni3D’s industrial-grade 3D printing systems to produce custom jigs and fixtures for helicopter assembly.

The Lukasiewicz Research Network – Institute of Aviation, a leading research and development center for the Polish aerospace industry, employs Omni3D’s 3D printing technology to conduct cutting-edge research in aerodynamics.

Safran Helicopters, a world leader in helicopter manufacturing, utilizes Omni3D’s large-format 3D printing to produce spare parts and tooling for helicopter maintenance and repair.

Symétrie, a specialist in high-precision positioning systems for aerospace and defense, leverages Omni3D’s 3D printing technology to manufacture complex components for their hexapod.
application cases
Small Tactical Drones in European Defense: Why Speed, Scale, and Sustainment Matter
Small tactical drones are changing European defense requirements beyond speed, range, and payload. Using the Omni3D Mosquito 1000 and Mosquito 1600 as examples, this article examines why scalable production, secure digital workflows, fleet replacement, and forward-deployed manufacturing are essential to maintaining operational capability.
3D Printing Impossible-to-Machine Large 3D Parts for Hexapods
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3D Printed Fairings for Suborbital Rocket Boosters: Lighter, Faster, Mission-Ready
In the...
3d printers for aerospace
Materials
At Omni3D, we believe in the power of choice. Our open material systems allow you to explore a vast array of materials, tailored to your specific needs. From engineering-grade thermoplastics to specialty filaments, our printers are designed to handle it all.
Omni compatible materials include:

ABS
UAV Moskito nose

ABS
Cutting jig

CF PA-12
Precision Positioning and Motion System

PEKK CF
Gauge

CF PA-12
UAV drone body
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Latest blog posts
How to Reduce Additive Manufacturing Cost per Part in Small-Series Production
Small-series additive production depends on more than print speed. This guide explains how to evaluate flow rate, dual extrusion, post-processing and quality control using cost per accepted part. It also outlines how to compare polymer and metal workflows and build a realistic production case before scaling.
When Should You Bring Industrial 3D Printing In-House?
The decision to own an industrial 3D printer depends on the work it will receive and the team that will operate it. Compare service, in-house and hybrid routes using accepted-part costs, capacity, qualification and a transparent break-even model before committing to equipment.
Formnext 2026: Turning Industrial 3D Printing Ideas into Production Decisions
Formnext offers time to step back from daily production demands and evaluate what comes next. Omni3D is using the event to connect practical questions about materials, workflow automation, capacity and investment with manufacturing needs. Meet the team in Frankfurt, Hall 12.1, Booth F41.










