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Insights, trends, and actionable strategies for aerospace, automotive, industrial maintenance, and defense industries using cutting-edge large-format 3D printers.
On-Demand Parts for Legacy Armor: Maintaining BMP-1 Vehicles with Omni3D’s Large-Format Printing
Maintaining a fleet of BMP-1 infantry fighting vehicles—still deployed by several NATO militaries—presents major logistical hurdles. Designed in the Cold War era, these vehicles are still ...
3D Printed Fairings for Suborbital Rocket Boosters: Lighter, Faster, Mission-Ready
In the rapidly advancing world of aerospace engineering, every gram and every second count. When the Łukasiewicz Research Network – Institute of Aviation embarked on the development of Poland’s ...
Revolutionizing Aerospace Tooling: How Collins Aerospace Cut Costs and Lead Times with 3D Printing
In a sector where reliability, precision, and speed are critical, Collins Aerospace – a global leader in aerospace and defense technologies – has taken a bold step forward by integrating ...
A new dimension in safety for parachutists
We were recently approached by Navigator, a company based at the Aeroclub in Kobylnica, Poznań, to design a proprietary parachute knife, created specifically for emergency situations. The ...
3D printing in orthopedics – cosmetic coverage for lower leg prosthesis
Design Pro Technology Ltd. offers products and services in the field of human and animal orthopedic supplies. Its main field of activity is prosthetics and limb orthotics. An everyday occurrence ...
Optimizing Quality Assurance with Precise 3D Printed Fixtures
Meyra, a global leader in wheelchair manufacturing and rehabilitation equipment, has embraced 3D printing technology to enhance its quality control processes. Traditionally, the company relied ...
3D printing in the production of final parts – AUTOCLIMA
The company Autoclima Polska Sp. z o.o. operates in the air-conditioning sector for transport industry, for many types of commercial and industrial vehicles as well as specially modified ones, ...
The Role of Adhesives in FDM 3D Printing: Your Key to Perfect Prints
In material extrusion 3D printing, ensuring proper first-layer adhesion to the build plate is paramount for success, especially in large-format prints. A well-adhered print guarantees precise ...
Reviving Obsolete Machinery: On-Demand 3D Printing for Agricultural Spare Parts
In the demanding world of agriculture, downtime is costly. When critical machinery parts become obsolete or unavailable, it can halt operations and disrupt productivity. That's precisely the ...
Replacing Metals With 3D-Printed: High-Performance Polymers
Are you struggling to replace large metal parts in your manufacturing processes? Discover how Omni3D's 10+ years expertise with companies like yours and open-source large-format industrial 3D ...
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Is 3D Printing Ready for Railway Signalling? Understanding EN 45545-2 HL3
Can 3D...
Secure Additive Manufacturing for Defense: How to Control 3D Printers, Data and Supply Chains
Defense additive manufacturing security extends beyond CAD encryption. This guide maps remote access, wireless connectivity, firmware, removable media and supply-chain risks to concrete AM cybersecurity controls and explains how air-gap-ready deployment supports controlled production.
From CAD to Full Scale: Engineering the Silence Chair with Industrial 3D Printing
Omni3D and FUSS sp. z o.o. used large-format ABS 3D printing to manufacture a full-scale structural component for the Silence Chair. This technical case study examines the slicing strategy, thermal management, warpage prevention, post-processing, and €662.85 production cost of the 69-hour build.
