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Insights, trends, and actionable strategies for aerospace, automotive, industrial maintenance, and defense industries using cutting-edge large-format 3D printers.
3D Printed Cable Pulling Tool for RECARO Aircraft Seating
Case study: On-demand tooling to keep production moving3D printed cable pulling tool is a good example of how industrial 3D printing supports production teams beyond prototyping. When a key ...
3D Printed Rotor for a Pulse-Free Gas Meter CGR-05
Case study: Common S.A. (Energy sector)High dimensional accuracy for end-use parts3D printing is often associated with prototyping. This project highlights something different: 3D ...
Forward-Deployed Additive Manufacturing: Shortening Defense Supply Chains at the Point of Need
How in-situ additive manufacturing shortens defense supply chains at the point of need, with validated workflows, digital inventory, and Omni3D's TFU20 deployable manufacturing lab.
3D Printed Scale Model for a Container Transformer Station (FUTURA)
Case study: ELGÓR + HANSEN S.A. (Energy sector)3D printed scale model prototyping can turn large, complex products into fast, portable, and low-cost presentation tools, especially when ...
3D Printed Car Body Prototype in PC-ABS
Case study: SUPERQUAD SLOVAKIA s.r.o. (Automotive)A common bottleneck in automotive prototyping is dependency on external suppliers, especially when parts must be produced fast, iterated, ...
Increase Strength of 3D Printed Parts by Splitting the Model and Optimizing Orientation
Case study: Diehl ControlsIncrease strength of 3D printed parts is often limited by anisotropy in FFF printing—especially along layer lines. This case study shows how splitting the model and ...
Breaking Vendor Lock-In: How Omni TECH Reduces Machine Downtime Costs
Learn how the Omni TECH industrial 3D printer helps maintenance engineers eliminate vendor lock-in, reduce spare parts lead times from 8 weeks to 3 days, and achieve ROI in the first ...
Why Omni3D Recommends ASNARE for High-Temperature 3D Printing
First-layer adhesion is the single most critical factor preventing polymer warpage and build failure when processing High-Performance Polymers (HPPs) in industrial systems. In the context of a ...
When Industrial FDM is (and isn’t) the Right Choice compared to CNC and Injection Molding
The Engineer’s Prerogative: Precision Over HypeFor the Omni3D Engineering Division, industrial Material Extrusion (FFF) is not a magic wand, but a sophisticated thermal process governed by ...
Navigating Rail Filaments: Why Printout Certification Matters for Railway Additive Manufacturing
EN 45545-2 certified 3D printing is essential for manufacturers producing components for railway vehicles. A flame-retardant or approved filament does not automatically guarantee that the ...
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How to Reduce Custom Tooling Lead Times from 10 Weeks to 1 Week Using Dual-Material Additive Manufacturing
A Tier-1 bearing manufacturer redesigned a complex production tool for dual-material industrial 3D printing. By combining ABS with soluble ODS-20 support material, the project reduced the assembly from 24 to 12 components, lowered its weight from 2.5 to 2.0 kg, and shortened production from 8–10 weeks to one week.
