Avalon Sciences approached Omni3D while developing a thermal barrier for downhole tools. The project brought together a demanding service requirement, a PEEK processing challenge and a documented PEKK-A proposal. This application-development case explains the two material routes and the engineering questions that connect a print to its intended service.
Full-scale prototypes help automotive teams evaluate fit before investing in tooling. This overview examines an electric tuk-tuk fender, a flexible Vicim mud flap and selected Arrinera components, showing how Omni3D printing supports design validation and the assessment of low-volume production applications.
Omni3D and FUSS sp. z o.o. used large-format ABS 3D printing to manufacture a full-scale structural component for the Silence Chair. This technical case study examines the slicing strategy, thermal management, warpage prevention, post-processing, and €662.85 production cost of the 69-hour build.
A Tier-1 bearing manufacturer redesigned a complex production tool for dual-material industrial 3D printing. By combining ABS with soluble ODS-20 support material, the project reduced the assembly from 24 to 12 components, lowered its weight from 2.5 to 2.0 kg, and shortened production from 8–10 weeks to one week.
